Factory Insight Energy Dashboard

Factory Insight: Enterprise Energy & Production Monitoring System

Visualizing Invisible Energy Costs Problem Statement: In large-scale manufacturing, electricity bills are a major operating cost, yet they often remain a “Black Box.” Factory managers struggle with manual meter readings, lack of real-time visibility into power consumption trends, and inability to correlate energy spikes with specific production processes. The Challenge: The client needed a centralized system to collect data from multiple Digital Multimeters distributed across the factory. The system had to handle high-frequency data (Voltage, Current, Power, THD), process it for cost analysis, and present it on a responsive web dashboard accessible from anywhere. ...

January 27, 2026 · 2 min · WP Solution Team
Crepper Motor Monitoring Dashboard

Real-time Crepper Motor Monitoring System (IoT Dashboard)

Real-time Crepper Motor Monitoring System Problem Statement: In a large-scale rubber processing plant, the “Crepper Machines” are the heart of production. The client, Sri Trang Agro-Industry PCL, needed to monitor the electrical current (Amps) of 3 critical motors in real-time. Previously, operators had to manually check readings from local panel meters, making it impossible to analyze historical trends or detect anomalies (like motor overload) instantly. The Challenge: Legacy Connectivity: The existing meters were standard Digital Meters (Primus TCM-94N-AB) communicating via Modbus RTU over RS-485, requiring a reliable bridge to the IT network. Data Integrity: The system needed to handle potential connection drops and ensure data continuity for accurate reporting. User Accessibility: The dashboard had to be accessible via a web browser on the local network without complex software installation on client machines. Our Solution: Hybrid IoT Gateway WP Solution architected a Web-based Monitoring System that bridges the gap between the factory floor and the control room. We utilized Node-RED as a robust middleware to poll data from the meters and Vue.js for a high-performance frontend dashboard. ...

January 27, 2026 · 2 min · WP Solution Team